Automatic Aseptic Filling Plastic Bag Carton Filling Packaging Filling Machine

aseptic plastic pouch milk juice filling packing machineAutomatic aseptic brick carton juice filling machineA: Features of the equipment1. Description of equipment (1) Paper feeding, sterilization, box making, filling, molding and sealing are made automatically, the molding of composite materials using hydrogen peroxide spr

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aseptic plastic pouch milk juice filling packing machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling MachineAuto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine


Automatic aseptic brick carton juice filling machine


Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine


A:
Features of the equipment
1. Description of equipment
 (1) Paper feeding, sterilization, box making, filling, molding and sealing are made automatically, the molding of composite materials using hydrogen peroxide spray and high-intensity ultraviolet radiation and sterile hot air drying, packing, materials completion of the aseptic chamber of the filling and after the filling of the seal are in a positive pressure conditions, thus ensure a sterile packing and the packed juice beverage, after the UHT sterilization at room temperature, long up to one year for shelf life. In addition, the aircraft PLC optical correction, frequency control, pneumatic solenoid valve, vacuum systems, liquid level control, smart electronic thermostat adjustment, automatic fault alarm system and sterile room, etc. use the famous brands in Germany, Japan and other countries, which is used stainless steel for the whole machine, with beautiful appearance and convenient operation.
 (2) We choose roll extrusion in mechanical transmission multilayer push-draw mode as the carton conveyer for the fixed amount, cutting carton and forming.
 (3) We adopt rectangular forming method and device as forming system which makes the function much more reliable, the exterior appearance of the product much perfect.
 (4)Automatically finish all the packing steps, including running over the scroll reposefully, pre-sticking the sealing strip, stick plastic tape, chemical and physical sterilizing, pre-forming cylinder, filling, sealing in cross direction, molding, cutting, sticking angle and delivery.
 (5) This design blends into modern up-to-date technology of optical, mechanical and electronic integration, integrated design and skillful manufacture. Closed loop to control the tension, opto-electricity detection, PLC control, monitoring and operation on touching human-machine interface, radiant heat and high frequency induction heating are adopted skillfully  to make the sealing much firm and reliable in cross and vertical direction.
 (6) The main transmission is mechanical and the auxiliary drive is vapor-pressure type.
 (7) Changing the scroll without stop operating for a special design which can change the scroll freely under the operating situation.




D: Equipment configuration

 
No.NameConfigurationQuantityBrand
1. Mechanical molding
101Lower traction part 
One worm gear and worm reducer NARV50-15 as main traction roller with 0.37 KW of three-phase asynchronous motor;
One Japan SMC cylinder MA40x35 as traction rubber roller
One setJapan Inovance gear motor
102Locating mechanismOner Japan SMC compact cylinder SDA40x15 for breakOne set 
103Tectorial membrane mechanismOne Japan SMC air cylinder MA16x30 as rubber roller for pressed PP filmOne set 
104Mechanism for putting mouldOne set Germany Igus guide rail; two mold-receiving cylinder SDA12x12; ceramic membrane heater with PTC heating pieceOne set 
105Idler pulley mechanismJapan HRC55-60 pin roll, for all stainless steel hard shaft, with heat treatment of the surface; Germany Igus for cover of pin roll 
One set
 
106Transverse sealing frameAviation aluminum 7075for frame materialOne set 
107Transverse sealing clamp clawUnited States dupont engineering plastics;stainless steel for key components with heat treatment; Japan NSK bearing; Japan Inovance para-position motor (0.75 KW); U.S. C17200 beryllium bronze for transverse sealing electrode partsOne set 
108Transverse sealing clamp claw motor4.4 KW of Japan Inovance servo motorOne set 
109Station chain mechanism26 pieces of finishing chain plates, 7075 aviation aluminum for all material with oxidation treatment for surfaceOne set 
110Outlet mechanismBevel gear reducer at 1:1 rate of APEX brand in Taiwan; cam machine structure for delivering package with turnplate, eight dial package swing arms in one ring, automatic telescopic packageOne set 
111Outlet mechanism motor4.4 KW of Japan Inovance servo motorOne set 
112Upper traction mechanismTraction box bearing using Swedish SKF stainless steel bearing which is high temperature resistant, corrosion resistant, resistant to acid and alkali. One worm gear and worm reducer NARV50-15 as main traction roller with 0.37KW of three-phase asynchronous motor;
One Japan SMC cylinder MA40x35 as traction rubber roller
One setJapan Inovance gear motor
113Transverse high-frequency heater2 KW of high frequency electromagnetic induction, RDRF-05One pieceItalyCEIA
114Vertical sealing high-frequency heater 
2 KW of high frequency electromagnetic induction, RDRF-05
One pieceItalyCEIA
115Tectorial membrane high-frequency heater2 KW of high frequency electromagnetic induction, RDRF-05One pieceItalyCEIA
116Automatic lubrication tankers30W, Taiwan TungtayOne set 
2. Aseptic system
201Hot blast heater15KWOne pieceJapan SAKAGUCHI
202Hydrogen peroxide tank machine316 material for hydrogen peroxide tank, inner roll barrel bearing using Japanese ceramic bearingOne set 
203 
Hydrogen peroxide pump
0.37KW,300L/HOne setGRUDFOS
204Hydrogen peroxide heater2KWThree piecesJapan SAKAGUCHI
205Water-ring vacuum pump4KWOne setBECKER
206Two-position three-way reversing valveof pneumaticφ51.3Two piecesAPV
207Plate heat exchangerBRF05-160-316LOne setSHANGHAI NANHUA
208Temperature sensor0~200/450Five piecesOmron
209Ball valve, Butterfly valve, Angle seat valve  
Several
Shanghai YuanAn
210Pressure regulating valve, safety valve Each for oneAPV
211Constant flow valve Two piecesAPV
212Sterile proportional control valve One pieceGermanyBURKERT
3. Electrical configuration
301Air circuit breakerC65N-D Schneider
302AC contactorLC1-D****N  
Schneider
303 
Intermediate relay
MY2NJ Omron
304Frequency converterATV303H Schneider
305Servo motor/ Servo driverLSMH/LS600P JapanInovance
306Programmable Controller PLCS7-200CN SIEMENS
307Human-computer interface6AV66480BE113AX0 SIEMENS
308Temperature controllerPXR9NEH Japan FUJI
309Voltage Regulator ModuleSTY**A-III FuShenScience and Technology
310Proximity switchLE**SF**DP0 LABINO
311Magnetic switchD-AS3  
Japan
312Color mark sensorKT5W-2P2116D SICK
313Absolute encoderTRD-NA  
Japan
314Switching mode power supply  Meanwell

Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
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Auto Aseptic Filling Plastic Pouch Carton Box Filling Packing Filling Machine
 

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