General information
Characteristics
1) It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.
2) There is no need to adjust the height of equipments through neck holding tech for bottle transportation.And what is only to change some spare parts.
3) High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic.
4) The magnetic torque is used for screw capping. The power of screw capping can also be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged. The capping is reliable.
5) The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. The machine will be stopped automatically. When bottles are cramped wrongly or when caps are not available.
Machine video link
Technical Specifications
Electric configurations
More photos for ref
Packing Machines
1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;
Complete Production Line
Complete productions in Client's factory
FAQ
Q: How to get an appropriate offer?
A: Please inform us:
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...
Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help to design everything including the machine layout and factory layout;
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
Q: Do you provide customized service
A: We can design the machines according your requirements (materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.
Project name | Liquid filling machine |
Machine structure & machine type | Monoblock 3 in 1 filling machine (washing-filling-capping in one unit) |
Production capacity | 1500-2000 bottles per hour |
Bottle type | Plastic bottle |
Cap type | Plastic screw cap |
Filling liquid | Drinking water |
Filling method | Gravity filling |
Filling temperature | Room temperature |
Machine voltage | 380V 3phase 50hz or customize |
Package | Standard export wooden case |
Delivery time | 60 day after deposit, sample bottle and cap receipt |
Payment method | 30% deposit; 70% before shipment |
Warranty time | 12 months after machine installation and commissioning in client's factory |
Characteristics
1) It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.
2) There is no need to adjust the height of equipments through neck holding tech for bottle transportation.And what is only to change some spare parts.
3) High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic.
4) The magnetic torque is used for screw capping. The power of screw capping can also be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged. The capping is reliable.
5) The whole machine is controlled by PLC with touch-screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. The machine will be stopped automatically. When bottles are cramped wrongly or when caps are not available.
Machine video link
12000BPH Water bottling and packing line (taken from client's factory) | https://youtu.be/8ynC-ME-v4k |
6000BPH 500ml plastic bottle water juice filling machine | https://youtu.be/UJWgqj9fgfY |
12000-15000BPH water rinsing filling capping unit 3 in 1 monoblock type | https://youtu.be/2BN44s8s9Aw |
18000BPH water filling line (taken from client's factory) | https://youtu.be/Ok3aKYKCdwg |
6000BPH water filling-packing line | https://youtu.be/f88jjaSLBUg |
water juice fillling bottling line for PET 500ml-1500ml bottle | https://youtu.be/Nz0DdXGGBSw |
5000BPH water filling capping labeling and packing line | https://youtu.be/hfWAzSPmgi8 |
5L big bottle water filling equipment | https://youtu.be/be85EXbDqfE |
3L-5L water filling machine rotary type bottling equipment | https://youtu.be/olQQPnp1LqU |
Export 3L-5L water filling machine rotary type bottling equipment | https://youtu.be/dIOYNrOhbns |
Linear PET bottle blowing filling capping machine | https://youtu.be/l_QjO91mjdc |
2000BPH water filling capping machine | https://youtu.be/esjGU_xI6Cs |
4 in 1 filling capping machine for PET bottle | https://youtu.be/qB6wBuQDlIc |
High speed water filling line 15000BPH | https://youtu.be/C8PrWoG0ibY |
Medium size capacity water filling line for PET bottle (tanken from client's factory) | https://youtu.be/JgO5KAP1img |
Ultra clean water rinsing filling capping unit for plastic bottle | https://youtu.be/PG7MlTb0Q3k |
15000BPH water filling capping sleeve labeling machine | https://youtu.be/1qBLwcM6_JM |
7000BPH water filling capping machine | https://youtu.be/3qGnzdTED2E |
Sports cap water filling capping machine for plastic bottle | https://youtu.be/N5ZG0hubDSg |
12000BPH water washing filling capping labeling machine | https://youtu.be/Mb_ecWjymJ4 |
12000BPH water filling production line | https://youtu.be/ACjujjdZh2Y |
10000BPH juice water filling bottling machine monoblock filling line | https://youtu.be/QFeOMsnqiWI |
8-8-3 water filling capping labeling machine (taken from client's factory) | https://youtu.be/LVTtS6KXUiA |
2500BPH water filling and double labeling plant for square bottle (taken from client's factory) | https://youtu.be/ov0n1tpg7X8 |
32 head 15000BPH water production line in Malaysia (taken from client's factory) | https://youtu.be/ihQOVg9FrEQ |
Big capacity water filling capping labeling packing line (taken from client's factory) | https://youtu.be/Po5v7UQ0Rww |
Technical Specifications
Model | CGF8-8-3 | CGF12-12-4 | CGF16-16-5 | ||
Capacity 500ml | 2000 | 3000-4000 | 4000-6000 | ||
Bottle type | Round or square PET bottle | ||||
Bottle diameter | 50-115 mm | ||||
Bottle height | 160-320 mm | ||||
Air consumption | 0.3-0.7Mpa | ||||
Air pressure | 5-8bar | ||||
Washing medium | Aseptic water | ||||
Pressure of washing | >0.06Mpa <=0.2Mpa | ||||
Power (kw) | 3 | 4.4 | 4.4 | ||
Weight (kg) | 3000 | 3200 | 4000 |
Model: | CGF18-18-6 | CGF24-24-8 | CGF32-32-8 | CGF40-40-10 |
Capacity: 500ml | 6000-8000 | 10000-12000 | 12000-15000 | 18000-20000 |
Bottle shape: | Roud or square | |||
PET bottle: (mm) | (Diameter): Φ50-. Φ110mm (Height): 150-340mm | |||
Cap: | Plastic srew cap | |||
Filling precision: | ≤±5mm | |||
Filling pressure: (MPa) | 0.15-0.35 | 0.15-0.35 | 0.15-0.35 | 0.15-0.35 |
Rinsing pressure: (MPa) | 0.2-0.25 | 0.2-0.25 | 0.2-0.25 | 0.2-0.25 |
Filling volume: (L) | 3.5 | 4 | 6 | 8 |
Overall size: (mm) | 2300*1800*2350 | 2800*2200*2350 | 3600*2650*2350 | 3800*2950*2400 |
Weight: (kg) | 3500 | 4500 | 5500 | 6500 |
Electric configurations
Main parts | Description & Supplier |
PLC | Mitsubishi (Japan) , Siemens (Germany) |
Touch screen | |
Frequency converter | |
Air switch | Schneider (France) |
Breaker | |
Contactor | |
Photoelectric switch | Omron (Japan) |
More photos for ref
1, Air filter | There is filter screen installed on the air blower. It will help to purify air to blow bottles; |
2, Washing tube | All the washing tubes are changed to stainless steel 304 or 316 intead of plastic tubes; |
3, Arm controller | The arm controller will easy to operate the machine for workers; |
4, Electric control box | Stainless steel control cabinet. All the electric parts well-known brand; |
5, Lubrication system | All the machines will have the central lubrication system which will connect to each bearing sets on the machine; |
6, Online cap washing tunnel | The online washing tunnel will be supplied for the filling machine basing on the processing requirement. The washing steps will be customize basing on the requirement; |
7, Machine frame | All the fame is stainless steel 304 or 316, the thickness is 1.5-2mmm; |
Packing Machines
1, We will help to pack the machines with standard export wooden case package or the wooden pallet;
2, We will help to order the containers from the shipping forwarder;
3, We will help to load the containers;
4, We will deliver containers to loading port;
5, We will send all the shipping documents to client;
Complete Production Line
Item | Description & Function |
1 | Water treatment system - Pre-treatment filter tanks - Reverse osmosis - Sterilizing machines - Booster pump - Water storage tanks |
2 | Water filling system - Washing-filling-capping machine - Cap elevator - Cap washing tunnel - Cap sorter - Bottle feeding system |
3 | Packing System - Sleeve labeling machine / OPP hot glue labeling machine / Stick labeling machine - Shrink wrapping machine / Carton packing machine |
4 | PET bottle blow molding system - Preform unscrambler - Bottle blowing machine - Auxiliary machines |
5 | Conveyor system - Air conveyor - Air blower - Belt conveyor - Conveyor motor |
Complete productions in Client's factory
FAQ
Q: How to get an appropriate offer?
A: Please inform us:
1, production capacity per hour/per day/per month ... ...
2, filling liquid: water, juice, carbonated drink, beer or ... ...
3, bottle type: plastic bottle, glass bottle, can or ... ...
4, cap type: screw cap, crown cap, can lid or ... ...
5, for water treatment, it's better offer us the raw water quality report ... ...
Q: What can I do if I haven't gotten any clue of the production line? I just wanna open a factory and to do the business.
A: Don't worry about this; You can inform us:
1, the exact production you wanna deal with;
2, the budget of the production line; If no budget of the business, I will send you the popular machine in our factory for your ref;
3, we will help to design everything including the machine layout and factory layout;
Q: This is the first time I cooperate with your factory. How can I trust you about the machine quality?
A: Before ordering the machine, we will make the offer very clear. For example, the material thickness, the brand etc. We can have the video call and I will show what we have in the factory;
Also you can visit us to see the machine;
Q: If the quality doesn't meet my requirement, how can you solve this problem?
A: Before ordering the machine, we will negotiate the machine inspection standard. Then start production; If you are not satisfied with the quality, show us, we will re-do it before shipping;
Q: How can I get the machine?
A: Our company have the export license, so we can help to ship the machine to discharge port that you are available.
Q: How can I install the machine and commissioning? Do you have the technician to my factory?
A: We have the technician available to your factory for machine installation and commissioning; BUT client should be responsible for the round-way flight tickets, technicians' daily salary, local transportation, local hotel and eating.
Q: Do you provide customized service
A: We can design the machines according your requirements (materil, power, filling type, the kinds of the bottles, and so on), at the same time we will give you our professional suggestion, as you know, we have been in this industry for many years.